At Flexpac, we make the contract sachet, stick pack, and pouch filling and manufacturing process seamless and efficient. We ensure your product is ready for market with the highest standards of quality, precision, and presentation. From concept to completion, we work with you every step of the way to create packaging that enhances your brand and meets industry requirements across cosmetic, personal care, nutraceutical, and food categories.

Customization Sachet, Stick Pack & Pouch Solutions

The first step in the process is selecting the ideal format, size, volume, and material for your product. Whether you need aluminium-lined or mono-material recyclable options, we offer a wide range of materials tailored to your products specific needs.

Our sachets typically range from 50mm x 80mm to 140mm x 225mm, with filling capacities from 0.5ml to 60ml, using high-precision pumps accurate to 0.1ml. For stick packs, liquid fills range from 2ml to 20ml and powder fills range from 2g to 20g. We also offer pouch filling for larger or stand-up, resealable formats. Minimum order quantities start from 5,000 units.

Product Compatibility & Testing

To ensure flawless production, your product may need to be tested for compatibility with both the packaging material and our high-speed manufacturing equipment. While not always necessary, this step guarantees that your product flows efficiently through our filling systems and remains stable within its packaging.

Expert Design & Branding

Once the technical aspects are finalized, we move on to the design stage. Whether you have an in-house creative team or need assistance, we collaborate with the printers and your design team by providing them with layout and die lines, to streamline the process.

Precision Filling & Packaging

With the volume, material, and design approved, we handle the printing, filling, and sealing of your sachets, stick packs, or pouches with precision and efficiency, with short lead times to help you get to market faster. After rigorous quality checks, you have the option to receive bulk-packed product or choose our secondary packaging services, from generic boxing to bespoke retail-ready solutions.

Our commitment to Quality

Our Sydney manufacturing facility uses advanced technology and follows stringent quality and safety standards, operating to cosmetic GMP and HACCP-aligned procedures as part of our ongoing food safety program. Rigorous quality controls ensure every sachet, stick pack, and pouch is produced to our clients’ precise specifications, delivering consistent and reliable packaging solutions in Australia.

Learn more about our production capabilities in our FAQ section.

High-Quality Sachet Manufacturing & Filling Services in Sydney by Flexpac